Heat Shape Master Vacuum and Forming Press
MAKSERTEAM · HEAT SHAPE MASTER
One machine.4 applications.Lamination and forming.
Heat Shape Master combines PVC foil lamination, natural wood veneering, wood bending and the forming of suitable acrylic sheets.
A single worktable, vertically moving upper heating unit and integrated lower oven support production with different materials.
Which production needs does Heat Shape Master address?
Heat Shape Master is designed for furniture and decorative surface manufacturers who need lamination and mould-based forming in one machine.
The material, adhesive, silicone membrane and mould must be considered together. Temperature, cycle time and vacuum settings depend on the application and material.
What can you produce with Heat Shape Master?
HSM supports four main applications: PVC foil lamination, natural wood veneering, laminated wood bending and acrylic forming.
PVC Foil Lamination
PVC foil is laminated onto prepared MDF surfaces. Applications include kitchen and bathroom cabinet doors, interior door faces and decorative panels.
Explore PVC foil lamination applications
Natural Wood Veneering
Natural wood veneer is pressed onto flat or curved surfaces using a suitable adhesive and silicone membrane. Applications include tabletops, console surfaces and furniture panels.
Explore natural wood veneer applications
Laminated Wood Bending
Adhesive-coated wood layers are formed using a suitable mould and silicone membrane. Typical component applications include chair backs, curved armrests and seating elements.
Explore wood bending applications
Acrylic and Solid Surface Forming
Suitable sheets are preheated in the integrated lower oven, then formed over a mould. Applications include counter cladding, washbasin surfaces and curved architectural components.
Explore acrylic and solid surface applicationsImages are illustrative application and design examples. Click an image to view it in a new tab.
What are HSM's main equipment features?
HSM combines a vertical upper heating unit, integrated lower oven, Italian oil-lubricated vacuum pump and additional frame locking system.
Vertically Moving Upper Heating Unit
The upper heating unit moves up and down using pneumatic cylinders with body size 80. A rack-and-pinion system maintains straight vertical travel.
Integrated Lower Oven
The lower oven is standard equipment for preheating suitable acrylic and solid surface sheets before forming. Temperature and heating time depend on the material.
Italian Oil-Lubricated Vacuum Pump
An Italian oil-lubricated vacuum pump is included as standard. The pump model and capacity are specified in the quotation for your machine configuration.
Additional Frame Locking System
The frame combines pneumatic vertical movement with an additional mechanism that locks it in its working position.
PLC and Freestanding Operator Panel
An industrial PLC and touchscreen operator panel manage the operating settings. The panel stands beside the machine on a separate pedestal.
Infrared Temperature Measurement
An infrared sensor measures the material's surface temperature. Manual and automatic operating settings are selected according to the application and material.
How is the lower oven used for acrylic forming?
The lower oven preheats suitable acrylic and solid surface sheets before they are formed over a mould.
- Check material suitability: Confirm the sheet type, thickness and manufacturer's forming requirements.
- Preheat the sheet: Use the integrated lower oven at the temperature and duration specified for the material.
- Form over the mould: Shape the heated sheet using a suitable mould and application equipment.
- Cool and inspect: Follow the material's cooling requirements, then assess the shape and surface of the sample.
This is a general process overview. Temperature, heating time and mould suitability must be established through sample trials with your chosen sheet.
How do you choose between WP1 and Heat Shape Master?
The choice depends on whether you need integrated acrylic preheating alongside lamination, and on the equipment required for your applications.
| Feature | WP1 | Heat Shape Master |
|---|---|---|
| Working layout | Single worktable with a vertically moving upper heating unit. | Single worktable with a vertically moving upper heating unit. |
| Veneering and wood bending | Available with the optional silicone membrane, subject to application suitability. | Performed with a suitable silicone membrane, mould and adhesive system. |
| Acrylic / solid surface preheating | An integrated lower oven is not part of the standard WP1 configuration. | Integrated lower oven included as standard. |
| Vacuum pump | Standard water-cooled pump; Italian oil-lubricated pump available as an option. | Italian oil-lubricated vacuum pump included as standard. |
Explore the WP1 vacuum membrane press or discuss your production plans with MakserTeam.
How can MakserTeam support machine selection and operation?
MakserTeam can assess application requirements, machine layout, installation scope and technical service needs alongside your proposed configuration.
Application-Based Selection
Share your material, part dimensions and intended shape. We can assess the mould, membrane and working area requirements together.
Installation and Training
Layout, utility connections and operator training are considered as part of the delivery plan. Confirm the installation and training scope in your quotation.
Technical Service and Spare Parts
When contacting the technical service team, provide your machine model and serial number. Include relevant application and material details.
What should you know about Heat Shape Master before choosing a machine?
Standard equipment, application requirements and working dimensions are key points to confirm when selecting HSM.
Can Heat Shape Master handle four different applications?
Yes. It supports PVC foil lamination, natural wood veneering, wood bending and the forming of suitable acrylic or solid surface sheets.
Is the integrated lower oven included as standard?
Yes. The integrated lower oven, additional frame locking system and Italian oil-lubricated vacuum pump are standard equipment.
Does the Heat Shape Master heating unit move vertically like WP1?
Yes. Pneumatic cylinders with body size 80 provide the movement. A rack-and-pinion system maintains straight vertical travel.
Does HSM use a water-cooled vacuum pump?
No. The standard configuration includes an Italian oil-lubricated vacuum pump. The pump model and capacity are specified with the machine configuration.
Does the 65 mm table depth specify the maximum workpiece height?
No. This measurement refers to table depth. The combined mould and workpiece height must be checked against the machine's available working clearance.
Can every acrylic or solid surface sheet use the same settings?
No. Sheet type, thickness and manufacturer processing requirements can differ. Heating time, temperature and mould suitability must be confirmed through sample trials.
Are veneering and wood bending available only on HSM?
No. The WP series can also support these applications with a suitable silicone membrane option. HSM additionally integrates a lower oven for acrylic preheating.
Can machine dimensions and application equipment vary by project?
Yes. Dimensions and equipment scope can be determined through a technical assessment. Share your part dimensions, material and intended application before requesting a quotation.
What are the Heat Shape Master technical specifications?
HSM has a single worktable with internal dimensions of 1250 × 2950 mm and external table dimensions of 1400 × 3100 mm.
Dimensions are listed as width × length and may vary by project. Table depth is 65 mm; usable mould height is assessed separately.
Heat Shape Master
Detailed technical specifications
Vacuum membrane and forming machine
Working table and dimensions
| Feature | Value / Description |
|---|---|
| Number of tables | 1Working table |
| Working table — external dimensions | 1400.00 × 3100.00 × 65.00 mm |
| Working table — internal dimensions | 1250.00 × 2950.00 × 65.00 mm |
| Table depth | 65.00 mmTable depth does not indicate the maximum workpiece or mould height. |
Heating and vacuum system
| Feature | Value / Description |
|---|---|
| Upper heating system | Vertically moving infrared heating unit. |
| Integrated lower heating oven | Preheats suitable acrylic and solid surface sheets before forming. |
| Vacuum system | 100 m³/hItalian GEV oil-lubricated vacuum pump with an air tank. |
| Temperature sensor | Infrared sensor for direct measurement of material surface temperature. |
| Operating air pressure | 6–8 barDry and clean compressed air. |
Control, motion and frame systems
| Feature | Value / Description |
|---|---|
| Control system | Industrial PLC and touchscreen operator panel. |
| Operating mode | Manual and automatic operation. |
| Electrical and electronic equipment | Schneider components and heat-resistant cables. |
| Carriage / heating unit motion system | Size 80 pneumatic cylinders. A rack-and-pinion system maintains linear motion. |
| Frame movement | Vertical movement by pneumatic cylinders. |
| Additional frame lock | Additional locking mechanism secures the frame in its working position. |
Production and process settings
| Feature | Value / Description |
|---|---|
| PVC foil loading | 4Roll capacity; foil unwinding system with bearing-mounted supports. |
| Silicone membrane application | Natural wood veneering, laminated wood bending and forming suitable sheets over a mould. |
| Process settings | Temperature, vacuum and time settings depend on the material and application. |
| Operating flexibility | The vertically moving upper heater facilitates work with tall moulds and workpieces. Available working clearance must be assessed separately. |
4 applications in one machine
| Feature | Value / Description |
|---|---|
| PVC foil lamination | PVC foil lamination on suitable MDF surfaces. |
| Natural wood veneering | Natural wood veneering with a suitable adhesive and silicone membrane. |
| Wood bending | Forming laminated wood layers using a suitable mould and silicone membrane. |
| Acrylic forming | Preheating suitable acrylic and solid surface sheets in the lower oven and forming them over a mould. |
Warranty and scope of supply
| Feature | Value / Description |
|---|---|
| Warranty | 1-year standard parts warranty and 2-year service warranty. |
Dimensions may vary by project. Application equipment and scope of supply are defined in the quotation.
Technical documents
What information is needed for a quotation?
Your quotation is based on the selected applications, working dimensions, mould and membrane requirements, and delivery and service scope.
| Item | Details to Share |
|---|---|
| Application and material | PVC foil lamination, veneering, wood bending or acrylic / solid surface requirements; material type and thickness. |
| Part and mould | Largest part dimensions, mould height, intended shape and technical drawing. |
| Equipment scope | Membrane, application equipment and machine configuration details. |
| Delivery and service | Delivery location, installation, operator training and requested service scope. |
How can you request a Heat Shape Master quotation?
Send us your material type, part dimensions, intended shape and production requirements to request a quotation. Let's define the HSM configuration for your application.
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